Products

Magnesium Oxide Ceramics for Insulator

Magnesium Oxide Ceramics for Insulator

Features

TATEHO OZARK extrudes MgO insulators for the heater industry from high quality MgO obtained from our parent company out of Japan. It is compounded for best electrical performance for the heater industry.
TAEHO OZARK engineers the microstructure by powder processing.
This gives a reproducible microstructure under many firing conditions, and guarantees proper performance in the swaging and drawing operations.

TATEHO OZARK uses our Standard Grade for all requests stating “Standard” purity or 94% minimum and higher. This material is designated as “Heater” grade but is also suitable for temperature sensor applications including base metal thermocouples and RTD’s. For high density extrusions, please contact us.

Typical Usages

  • Thermocouple
  • Mineral Insulated Metal Sheathed (MIMS) cable or probes
  • Winding Cores/Cartridge heaters
  • Coil Heaters

Chemical Composition(Typical)

CONTENTMgO
Ultra-High Purity
MgO
High Purity
MgO
Standard
(Typical Heater Grade)
ASTM Type 2 Spec*
MgO (%)99.7099.4098.38>97.0
Fe2O3 (%)0.040.060.07<0.15
Al2O3 (%)0.060.100.38<1.0
CaO (%)0.150.290.42<1.5
SiO2 (%)0.030.110.60<3.0
B (PPM)<10 ppm<10 ppm<10 ppm<50 ppm
The properties are the typical values and not the guaranteed value.

All of our Heater Grade MgO does meet the ASTM E1652-15 Type 2 specification of a minimum 97% MgO content, even though most heater applications can use material down to 94%.

TOTC 4 hole stock size wind cores and Spacers

Item IDPart No.Item DescriptionODOD tolID1bcd1ID2bcd2ID tolLgthMOR*
ZTM4152T4152x044034-6Z1/4" master core0.152+/-.0050.0440.070.0340.0820.00364.5-9 Ksi
ZTM4260T4260x060048-6Z3/8" master core0.26+/-.0050.060.1320.0480.1320.00364.5-9 Ksi
ZTM4364T4364x076064-8Z1/2" master core0.364+/-.0050.0760.1760.0640.1760.00384-8 Ksi
ZTM4480T4480x114074-8Z5/8" master core0.48+/-.0080.1140.240.0740.240.00483.5-7 Ksi
ZTM4615T4615x114074-8Z3/4" master core0.615+/-.0100.1140.290.0740.290.00483-6 Ksi
Item IDPart No.Item DescriptionODOD tolID1bcd1ID2bcd2ID tolThick
ZPA4240B4240s032032-060Z1/4" master spacer0.24+/-.0040.0320.080.0320.070.0030.06
ZPA4362B4362s044-060Z3/8" master spacer0.362+/-.0050.0440.1250.0440.1250.0030.06
ZPA4490B4490s062-062Z1/2" master spacer0.49+/-.0060.0620.1660.0620.1660.0030.062
ZPA4626B4626s105065-072Z5/8" master spacer0.626+/-.0080.1050.230.0650.230.0050.072
ZPA4756B4756s105065-100Z3/4" master spacer0.756+/-.0100.1050.280.0650.280.0050.1

Standard grade MgO Spacers

High-Purity Magnesium Oxide Sagger

Features

TATEHO OZARK can manufacture most spacer geometries by extrusion and wafering to a finished thickness. This is an alternative fabrication method to the traditional dry pressing and sintering technique which is standard in the industry but has many shortcomings. TATEHO OZARK requires that the thickness tolerance be +/- .010”.

Typical Usages

MgO spacers are used to facilitate the assembly of a cartridge heater. They serve dual roles of positioning the wind core into the center of the tubular metal sheath, and allowing the passage of MgO grain to be compacted into the annulus of the heater for thermal contact and electrical isolation.

Description

Designs which have been named include:
1) round grooved cores, with 2, 3, or 4 full radius grooves on the periphery
2) round scalloped cores, with 2 or 4 partial radius grooves
3) Triangular and square designs with flats or radii in the cutout area
4) Toothed and Lego type designs with square notches
5) Very complex snowflake and other configurations
Spacers made by the TATEHO OZARK method can not have recesses, cavities, or pockets on the longitudinal axis. We recommend a minimum thickness of 15% of the diameter.

Chemical Composition(Typical)

CONTENTTypical grade
MgO (%)98.38
Fe2O3 (%)0.07
Al2O3 (%)0.38
CaO (%)0.42
SiO2 (%)0.60
B (PPM)<10 ppm
The properties are the typical values and not the guaranteed value.
All spacers are made from high quality electrical grade fused MgO. The typical MgO content is 98.5% MgO with appropriate limits for impurities and magnetic iron.
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CONTACT

For inquiries about Ozark or products, please contact.